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Advantages of choosing Vallmar to develop, manage and distribute your products;

Vallmar has a simple and straightforward approach that moves from an initial design and the building of short-run (1 to 10,000pc) molding tools to the finished products. For quantity product orders over 10,000 it will be more economical to be produced overseas.

The approach reduces the process to its fundamentals by segmenting it into basic parts while placing a strong emphasis on cutting costs and lead-time. This process has been developed by combining cutting edge technology with many years of accumulated experience in Europe and the United States of America.

At the time of this publication, our maximum finished part or component sizes are W8.0" X L7.0" X H5.0"

 

Why you should choose Vallmar, LLC.




  • Engineering
    • Material selection: Depending on product requirements, we may select graphite impregnated ABS compound. Reason: Good flow, good electroplating properties.
    • Run on injection press G-100T with semi automatic ejection mold with replaceable brass inserts.
  • Sculpting
    • No undercuts
    • Excellent finish and slightly exaggerated detail to save on post process polishing
  • Model & Pattern Work
    • Use textures to save on post process chemical texturing
    • Vallmar saves on machining time by using cooling and heating sensor lines embedded in the cavity & core inserts







  • Prototypes
    • For RP Product Samples, we use inexpensive epoxy tooling with aluminum back cooling plates
    • After completion of projects, removal of epoxy shell and re-use of the aluminum back plate
  • CAD/CAM
    • Utilization of the CNC Machine with tool changer for continuous "lights-out" machining
    • Nearly finished cavity surfaces to minimize on expensive post processing and polishing work
  • Finishing & Assembly
    • Vallmar's custom marking and product management software efficiently creates product customization
    • Use of semiautomatic Pad Printer and Laser marking Equipment